Weird starting issue (SOLVED)

Maintenance, repair, troubleshooting, etc.
Post Reply
User avatar
Crimson
One of the Regulars
One of the Regulars
Posts: 127
Joined: Mon May 01, 2017 9:58 am
Region or State: London
Motorcycles Owned Currently: XJ600S
Contact:

Wed Jun 14, 2017 1:06 pm

Just noting this, in case it helps anyone.

I had a problem starting the bike, but only sometimes. It would sometimes just give a single click, and then require shifting into second and rocking into place, before back down to neutral and starting as usual. Went through the whole checklist and tried everything you could find online. But it wasn't battery power, solenoid, starter cutoff relay, wiring, starter motor brushes, etc. It was something I couldn't find any mention about, when I Googled the problem.

I found that it was the starter motor. It was bolted in too loosely. You could turn the bolts with your fingers. This meant that the spline wasn't flush with the starter gearing mechanism. As it was at an angle, there was just too much load on the motor. Therefore, it couldn't turn over. Rocking it in second gear aligned the splines with the starter gearing mechanism, and this allowed it to work, but riding the bike would shake it out of position again. Just tightening the bolts so that the starter motor sat flush against the engine case appears to have solved this problem.
A record of maintenance items carried out on my bike:
https://crimsonxj.wordpress.com/

User avatar
TonyKZ1
XJ Enthusiast
XJ Enthusiast
Posts: 853
Joined: Tue Nov 12, 2013 12:15 pm
Region or State: Missouri, U.S.A.
Motorcycles Owned Currently: 1997 Yamaha XJ600s Seca II
Location: Marble Hill, MO. U.S.A.
United States of America

Wed Jun 14, 2017 7:56 pm

Congrats on solving the issue,, sometimes it's the strangest things that cause a problem.
1997 Yamaha Seca II - mostly stock, Racetech upgraded forks, FZ6R rear shock, Oxford Adventure Style Heated Grips, Barkbusters Blizzard Cold Weather Handguards, a Scottoiler vSystem chain oiler. My Mileage Tracker Page.

Post Reply

Navigation:

  Search

  New Posts

  Unread Posts

  The Wall

  Gallery

  About Us


Call to Action:

  Forum Images

  Ride Relay


Cool Projects:

Predrag's Resto

Renegade's 93